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Paper

For other uses, see Paper (disambiguation). Piece of paper

Paper was invented in Ancient China by a man named Ts'ai Lun in AD 105.Paper is a thin, flat material produced by the compression of fibers (or fibres). The fibers used are usually natural and composed of cellulose. The most common source of these fibers is wood pulp from pulpwood trees, (largely softwoods) such as spruce. However, other vegetable fiber materials including cotton, hemp, linen, and rice may be used. A stack of 500 sheets of paper is called a ream. Though generally considered a flexible material, the edges of paper sheets can act as very thin, fine-toothed saws, leading to paper cuts.

Manufacturing

International Paper Company: Kraft paper mill, located in Georgetown, South Carolina

Whether done by hand or with a paper machine, the paper making process has three simple steps:

Preparation of the fibers

The material to be used for making paper is first converted into pulp, a concentrated mixture of fibers suspended in liquid. The source of fiber is often natural (softwood or hardwood trees or other plants) or recycled, such as old corrugated boxes, newsprint, or mixed paper.

When natural materials are used to make paper, it is usually necessary to break down the lignin inside of the plant's cell walls. This is done via a chemical process. These processes are not needed when breaking down recycled fibers, as the lignin has already been removed from the source material. If the lignin is retained in the pulp, the paper will yellow when exposed to air and light.

Pulp that has been broken down mechanically is often known as "groundwood pulp." The mechanical process to break down wood chips into pulp requires no chemicals. Since the lignin is not removed from mechanical pulp, yields are relatively high, approximately 90-98%. However, because the lignin will cause this paper to yellow, mechanical pulp is most often used for newspapers and other non-permanent goods.

Pulp that is broken down chemically is known as "chemical pulp." The main purpose of a chemical pulping process is to break down the chemical structure of lignin and render it soluble in a liquid (most often water) so it may be washed from the remaining fibers. Removing the lignin from wood chips also serves to break them apart into the fibers that compose pulp.

Recycled fibres do not need to be pulped in the conventional sense. These fibres have already been treated once, so instead they need a more gentle process to break the fibers apart while preserving their integrity.

Once the fibers have been extracted, they may also be bleached, dyed, or have additional ingredients added to alter the appearance of the final product. For example, Kaolin (or calcium carbonate) is added to produce the glossy papers typically used for magazines.

Sheet formation

The pulp mixture is further diluted with water resulting in a very thin slurry. This dilute slurry is drained through a fine-mesh moving screen to form a fibrous web. A watermark may be impressed into the paper at this stage of the process. This moving web is pressed and dried into a continuous sheet of paper.

In the mould process, a quantity of pulp is placed into a form, with a wire-mesh base, so that the fibers form a sheet on the mesh and excess water can drain away. Pressure may be applied to help remove additional water. The paper may then be removed from the mould, wet or dry, and go on to further processing.

Most mass-produced paper is made using the continuous Fourdrinier process to form a reel or web of fibers in a thin sheet. When dried, this continuous web may be cut into rectangular sheets by slicing the web vertically and horizontally to the desired size. Standard sheet sizes are prescribed by governing bodies such as the International Organization for Standardization (ISO).

Drying

After the paper web is produced, the water must be removed from it in order to create a usable product. This is accomplished through pressing and drying. The methods of doing so vary between the different processes used to make paper, but the concepts remain the same.

Pressing the sheet removes the water by force. Once the water is forced from the sheet, another absorbant material must be used to collect this water. On a paper machine this is called a felt (not to be confused with the traditional felt). When making paper by hand, a blotter sheet is used.

Drying involves using air and or heat to remove water from the paper sheet. In the earliest days of papermaking this was done by hanging the paper sheets like laundry. In more modern times, various forms of heated drying mechanisms are used. On the paper machine, the most common is the steam-heated can dryer. These dryer cans heat to temperatures above 200ºF and are used in long sequences of more than 40 cans. The heat produced by these can easily dry the paper to less than 6% moisture.

Applications

A paper trimmer A bursting machine
  • To write or print on: the piece of paper becomes a document; this may be for keeping a record (or in the case of printing from a computer or copying from another paper: an additional record) and for communication; see also reading.
  • To represent a value:
    • paper money
    • bank note
    • check
    • security
    • voucher
    • ticket
  • For entertainment:
    • book
    • magazine
    • newspaper
  • For packaging:
    • envelope
    • wrapping tissue
    • wallpaper
  • For cleaning (see also tissue, Kleenex):
    • toilet paper
    • handkerchiefs
    • paper towels
    • cat litter
  • For construction
    • papier-mâché
    • origami
    • paper machines- paper-engineering

History

The word paper comes from the ancient Egyptian writing material called papyrus, which was woven from papyrus plants. Papyrus was produced as early as 3000 BC in Egypt, and in ancient Greece and Rome. Further north, parchment or vellum, made of processed sheepskin or calfskin, replaced papyrus, as the papyrus plant requires subtropical conditions to grow. In China, documents were ordinarily written on bamboo, making them very heavy and awkward to transport. Silk was sometimes used, but was normally too expensive to consider. Indeed, most of the above materials were rare and costly.

The Chinese court official Cai Lun described the modern method of papermaking in AD 105; he was the first person to describe how to make paper from cotton rags. Other sources trace the invention of this type of papermaking to China in 150 BC. It spread slowly outside of China; other East Asian cultures, even after seeing paper, could not figure out how to make it themselves. Instruction in the manufacturing process was required, and the Chinese were reluctant to share their secrets. The technology was first transferred to Korea in 600 and then imported to Japan by a Buddhist priest, Dam Jing (曇徴) from Goguryeo, around 610, where fibres (called bast) from the mulberry tree were used. After further commercial trading and the defeat of the Chinese in the Battle of Talas, the invention spread to the Middle East, where it was adopted in India and subsequently in Italy in about the 13th century. They used hemp and linen rags as a source of fiber. The oldest known paper document in the West is the Missel of Silos from the 11th century.

Some historians speculate that paper was the key element in global cultural advancement. According to this theory, Chinese culture was less developed than the West in ancient times because bamboo, while abundant, was a clumsier writing material than papyrus; Chinese culture advanced during the Han Dynasty and preceding centuries due to the invention of paper; and Europe advanced during the Renaissance due to the introduction of paper and the printing press.

Paper remained a luxury item through the centuries, until the advent of steam-driven paper making machines in the 19th century, which could make paper with fibres from wood pulp. Although older machines predated it, the Fourdrinier paper making machine became the basis for most modern papermaking. Together with the invention of the practical fountain pen and the mass produced pencil of the same period, and in conjunction with the advent of the steam driven rotary printing press, wood based paper caused a major transformation of the 19th century economy and society in industrialized countries. Before this era a book or a newspaper was a rare luxury object and illiteracy was the norm. With the gradual introduction of cheap paper, schoolbooks, fiction, non-fiction, and newspapers became slowly available to nearly all the members of an industrial society. Cheap wood based paper also meant that keeping personal diaries or writing letters ceased to be reserved to a privileged few. The office worker or the white-collar worker was slowly born of this transformation, which can be considered as a part of the industrial revolution.

Unfortunately, the original wood-based paper was more acidic and more prone to disintegrate over time, through processes known as slow fires. Documents written on more expensive rag paper were more stable. The majority of modern book publishers now use acid-free paper.

Recent developments

Paper made in the west since the industrial revolution has been almost exclusively wood based, except for a few specialized papers like those used in banknotes. However, at least one company (Cloudy Bay Cotton) has recently tried to introduce cotton based tissue papers to westernised countries as an alternative to wood based ones. Their reasons for doing this are that the cotton based tissue papers are less abrasive, less likely to cause allergic reactions, and far more environmentally friendly than wood papers, as they are made from renewable materials. The type of cotton fibres used for making paper are discarded as unusable waste from the textile industry, and can be manufactured using fewer chemicals and less energy.

Some manufacturers, notably AMD, have started using a new, slightly more environmentally friendly alternative to expanded plastic packaging made out of paper, known commercially as "paperfoam." The packaging has very similar mechanical properties to some expanded plastic packaging, but is biodegradable and can also be recycled with ordinary paper.


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Some manufacturers, notably AMD, have started using a new, slightly more environmentally friendly alternative to expanded plastic packaging made out of paper, known commercially as "paperfoam." The packaging has very similar mechanical properties to some expanded plastic packaging, but is biodegradable and can also be recycled with ordinary paper. A really good print at a movie theater will be about 500:1[1]. The type of cotton fibres used for making paper are discarded as unusable waste from the textile industry, and can be manufactured using fewer chemicals and less energy. A printed page is about 80:1. Their reasons for doing this are that the cotton based tissue papers are less abrasive, less likely to cause allergic reactions, and far more environmentally friendly than wood papers, as they are made from renewable materials. For reference, the page you're reading now (on a computer monitor) is actually about 50:1. However, at least one company (Cloudy Bay Cotton) has recently tried to introduce cotton based tissue papers to westernised countries as an alternative to wood based ones. To illustrate, some manufacturers will measure contrast with the front glass removed, which accounts for some of the wild claims regarding their advertised ratios.

Paper made in the west since the industrial revolution has been almost exclusively wood based, except for a few specialized papers like those used in banknotes. In reality, there are no standardised tests for contrast ratio, meaning each manufacturer can publish virtually any number that they like. The majority of modern book publishers now use acid-free paper. On the surface, this is a great thing. Documents written on more expensive rag paper were more stable. Contrast ratios for plasma displays are often advertised as high as 5000:1. Unfortunately, the original wood-based paper was more acidic and more prone to disintegrate over time, through processes known as slow fires. The implication is that a higher contrast ratio means more picture detail.

The office worker or the white-collar worker was slowly born of this transformation, which can be considered as a part of the industrial revolution. Contrast ratio indicates the difference between the brightest part of a picture and the darkest part of a picture, measured in discrete steps, at any given moment. Cheap wood based paper also meant that keeping personal diaries or writing letters ceased to be reserved to a privileged few. Plasma displays use the same phosphors as CRTs, accounting for the extremely accurate color reproduction. With the gradual introduction of cheap paper, schoolbooks, fiction, non-fiction, and newspapers became slowly available to nearly all the members of an industrial society. In this way, the control system can produce colors across the entire visible spectrum. Before this era a book or a newspaper was a rare luxury object and illiteracy was the norm. By varying the pulses of current flowing through the different cells, the control system can increase or decrease the intensity of each subpixel color to create hundreds of different combinations of red, green and blue.

Together with the invention of the practical fountain pen and the mass produced pencil of the same period, and in conjunction with the advent of the steam driven rotary printing press, wood based paper caused a major transformation of the 19th century economy and society in industrialized countries. These colors blend together to create the overall color of the pixel. Although older machines predated it, the Fourdrinier paper making machine became the basis for most modern papermaking. One subpixel has a red light phosphor, one subpixel has a green light phosphor and one subpixel has a blue light phosphor. Paper remained a luxury item through the centuries, until the advent of steam-driven paper making machines in the 19th century, which could make paper with fibres from wood pulp. Every pixel is made up of three separate subpixel cells, each with different colored phosphors. According to this theory, Chinese culture was less developed than the West in ancient times because bamboo, while abundant, was a clumsier writing material than papyrus; Chinese culture advanced during the Han Dynasty and preceding centuries due to the invention of paper; and Europe advanced during the Renaissance due to the introduction of paper and the printing press. The phosphors in a plasma display give off colored light when they are excited.

Some historians speculate that paper was the key element in global cultural advancement. The current creates a rapid flow of charged particles, which stimulates the gas atoms to release ultraviolet photons. The oldest known paper document in the West is the Missel of Silos from the 11th century. When the intersecting electrodes are charged (with a voltage difference between them), an electric current flows through the gas in the cell. They used hemp and linen rags as a source of fiber. To ionize the gas in a color panel, the plasma display's computer charges the electrodes that intersect at that cell thousands of times in a small fraction of a second, charging each cell in turn. After further commercial trading and the defeat of the Chinese in the Battle of Talas, the invention spread to the Middle East, where it was adopted in India and subsequently in Italy in about the 13th century. A small amount of nitrogen is added to the neon to increase hysteresis.

The technology was first transferred to Korea in 600 and then imported to Japan by a Buddhist priest, Dam Jing (曇徴) from Goguryeo, around 610, where fibres (called bast) from the mulberry tree were used. This type of panel has inherent memory and does not use phosphors. Instruction in the manufacturing process was required, and the Chinese were reluctant to share their secrets. To erase a cell all voltage is removed from a pair of electrodes. It spread slowly outside of China; other East Asian cultures, even after seeing paper, could not figure out how to make it themselves. The ionizing state can be maintained by applying a low-level voltage between all the horizontal and vertical electrodes - even after the ionizing voltage is removed. Other sources trace the invention of this type of papermaking to China in 150 BC. In a monochrome plasma panel, control circuitry charges the electrodes that cross paths at a cell, causing the plasma to ionize and emit photons between the electrodes.

The Chinese court official Cai Lun described the modern method of papermaking in AD 105; he was the first person to describe how to make paper from cotton rags. The transparent display electrodes, which are surrounded by an insulating dielectric material and covered by a magnesium oxide protective layer, are mounted above the cell, along the front glass plate. Indeed, most of the above materials were rare and costly. The address electrodes sit behind the cells, along the rear glass plate. Silk was sometimes used, but was normally too expensive to consider. Long electrodes are also sandwiched between the glass plates, on both sides of the cells. In China, documents were ordinarily written on bamboo, making them very heavy and awkward to transport. The xenon and neon gas in a plasma television is contained in hundreds of thousands of tiny cells positioned between two plates of glass.

Further north, parchment or vellum, made of processed sheepskin or calfskin, replaced papyrus, as the papyrus plant requires subtropical conditions to grow. Some 42" sets fell below $1,500 at major retailers like Best Buy and Costco during the 2005 Christmas season, and many of the retailers reported that plasma TVs were among the hottest selling items for that season. Papyrus was produced as early as 3000 BC in Egypt, and in ancient Greece and Rome. But as prices fall and technology advances, they have started to seriously compete against the CRT sets. The word paper comes from the ancient Egyptian writing material called papyrus, which was woven from papyrus plants. With prices starting around US$2,000 and going all the way up past US$20,000 (as of 2004), these sets did not sell as quickly as older technologies like CRT. The heat produced by these can easily dry the paper to less than 6% moisture. Also, most cheaper consumer displays appear to have an insufficient color depth - a moving dithering pattern may be easily noticible for a discerning viewer over flat areas or smooth gradients; expensive high-res panels are much better at managing the problem.

These dryer cans heat to temperatures above 200ºF and are used in long sequences of more than 40 cans. The biggest drawbacks of plasma technology are the high cost, often lower resolution, and relatively short lifespan. On the paper machine, the most common is the steam-heated can dryer. Because many plasma displays still have a lower resolution the image quality is often not quite up to the standards of good LCD displays or cathode ray tube sets, but it certainly meets most people's expectations. In more modern times, various forms of heated drying mechanisms are used. Since each pixel is lit individually, the image is very bright and looks good from almost every angle. In the earliest days of papermaking this was done by hanging the paper sheets like laundry. The main advantage of plasma display technology is that a very wide screen can be produced using extremely thin materials.

Drying involves using air and or heat to remove water from the paper sheet. Competing displays include the Cathode ray tube, OLED, AMLCD, DLP, SED-tv and field emission flat panel displays. When making paper by hand, a blotter sheet is used. So if you use it at an average of 2-1/2 hours a day, the PDP will last approximately 65 years. On a paper machine this is called a felt (not to be confused with the traditional felt). Half life is the point where the picture has degraded to half of its original brightness, which is considered the end of the functional life of the display. Once the water is forced from the sheet, another absorbant material must be used to collect this water. The lifetime of the latest generation of PDPs is estimated at 60,000 hours to half life when displaying video.

Pressing the sheet removes the water by force. Nominal measuments indicate 150 Watts for a 50" screen. The methods of doing so vary between the different processes used to make paper, but the concepts remain the same. Real life measurements of plasma power consumption find it to be much less than that normally quoted by manufacturers. This is accomplished through pressing and drying. Plasma displays use as much power per square meter as a CRT or an AMLCD television; in 2004 the cost has come down to US$1900 or less for the popular 42 inch (107 cm) diagonal size, making it very attractive for home-theatre use. After the paper web is produced, the water must be removed from it in order to create a usable product. The display panel is only 6 cm (2 1/2 inches) thick, while the total thickness, including electronics, is less than 10 cm (4 inches).

Standard sheet sizes are prescribed by governing bodies such as the International Organization for Standardization (ISO). They have a very high "dark-room" contrast, creating the "perfect black" desirable for watching movies. When dried, this continuous web may be cut into rectangular sheets by slicing the web vertically and horizontally to the desired size. Plasma displays are bright (1000 lx or higher for the module), have a wide color gamut, and can be produced in fairly large sizes, up to 200 cm (80 inches) diagonally. Most mass-produced paper is made using the continuous Fourdrinier process to form a reel or web of fibers in a thin sheet. Today the superior brightness and viewing angle, when compared to LCD, of color plasma panels have caused these displays to become one of the most popular form of HDTV. The paper may then be removed from the mould, wet or dry, and go on to further processing. In 1997 Pioneer started selling the first Plasma TV to the public.

Pressure may be applied to help remove additional water. It was a hybrid based on the plasma display created at the University of Illinois at Urbana-Champaign and NHK STRL, achieving superior brightness. In the mould process, a quantity of pulp is placed into a form, with a wire-mesh base, so that the fibers form a sheet on the mesh and excess water can drain away. In 1992, Fujitsu introduced the world's first 21-inch full color display. This moving web is pressed and dried into a continuous sheet of paper. Nonetheless, plasma's relatively large screen size and thin profile made the displays attractive for high-profile placement such as lobbies and stock exchanges. A watermark may be impressed into the paper at this stage of the process. There followed a long period of sales decline in the late 1970s as semiconductor memory made CRT displays incredibly cheap.

This dilute slurry is drained through a fine-mesh moving screen to form a fibrous web. The original monochrome (usually orange or green) panels enjoyed a surge of popularity in the early 1970s because the displays were rugged and needed neither memory nor refresh circuitry. The pulp mixture is further diluted with water resulting in a very thin slurry. Gene Slottow in 1964 for the PLATO Computer System. For example, Kaolin (or calcium carbonate) is added to produce the glossy papers typically used for magazines. Bitzer and H. Once the fibers have been extracted, they may also be bleached, dyed, or have additional ingredients added to alter the appearance of the final product. The Plasma display panel was invented at the University of Illinois at Urbana-Champaign by Donald L.

These fibres have already been treated once, so instead they need a more gentle process to break the fibers apart while preserving their integrity. . Recycled fibres do not need to be pulped in the conventional sense. This gas mixture is inert and entirely harmless. Removing the lignin from wood chips also serves to break them apart into the fibers that compose pulp. The gas discharge contains no mercury (contrary to the backlights of an AMLCD); a mixture of noble gases (neon and xenon) is used instead. Pulp that is broken down chemically is known as "chemical pulp." The main purpose of a chemical pulping process is to break down the chemical structure of lignin and render it soluble in a liquid (most often water) so it may be washed from the remaining fibers. A plasma display is an emissive flat panel display where light is created by phosphors excited by a plasma discharge between two flat panels of glass.

However, because the lignin will cause this paper to yellow, mechanical pulp is most often used for newspapers and other non-permanent goods. Since the lignin is not removed from mechanical pulp, yields are relatively high, approximately 90-98%. Pulp that has been broken down mechanically is often known as "groundwood pulp." The mechanical process to break down wood chips into pulp requires no chemicals. If the lignin is retained in the pulp, the paper will yellow when exposed to air and light.

These processes are not needed when breaking down recycled fibers, as the lignin has already been removed from the source material. This is done via a chemical process. When natural materials are used to make paper, it is usually necessary to break down the lignin inside of the plant's cell walls. The source of fiber is often natural (softwood or hardwood trees or other plants) or recycled, such as old corrugated boxes, newsprint, or mixed paper.

The material to be used for making paper is first converted into pulp, a concentrated mixture of fibers suspended in liquid. Whether done by hand or with a paper machine, the paper making process has three simple steps:. . Though generally considered a flexible material, the edges of paper sheets can act as very thin, fine-toothed saws, leading to paper cuts.

A stack of 500 sheets of paper is called a ream. However, other vegetable fiber materials including cotton, hemp, linen, and rice may be used. The most common source of these fibers is wood pulp from pulpwood trees, (largely softwoods) such as spruce. The fibers used are usually natural and composed of cellulose.

Paper was invented in Ancient China by a man named Ts'ai Lun in AD 105.Paper is a thin, flat material produced by the compression of fibers (or fibres). paper machines- paper-engineering. origami. papier-mâché.

For construction

    . cat litter. paper towels. handkerchiefs.

    toilet paper. For cleaning (see also tissue, Kleenex):

      . wallpaper. wrapping tissue.

      envelope. For packaging:

        . newspaper. magazine.

        book. For entertainment:

          . ticket. voucher.

          security. check. bank note. paper money.

          To represent a value:

            . To write or print on: the piece of paper becomes a document; this may be for keeping a record (or in the case of printing from a computer or copying from another paper: an additional record) and for communication; see also reading.