Cast iron

One is HMS 1, wich means Heavy Melting Scrap grade 1,and HMS 2, which means Heavy Melting Scrap grade 2. Used as an adjective, it may describe several fields, concepts, and people:. For purposes of recycling, cast iron is classified into two types. The word Civil is derived from the Latin word civilis, from civis ("citizen"). The properties are similar to malleable iron but parts can be cast with larger sections. Civil war. Along with careful control of other elements and timing, this allows the carbon to separate as spheroidal particles as the material solidifies. Civil service/Civil servant.

Tiny amounts of magnesium or cerium added to these alloys slow down the growth of graphite precipitates by bonding to the edges of the graphite planes. Civil rights. A more recent development is nodular or ductile cast iron. Civil procedure. There is a limit to how large a part can be cast in malleable iron, since it is made from white cast iron. Civil marriage. In general, the properties of malleable cast iron are more like mild steel. Civil libertarianism.

They also have blunt boundaries, as opposed to flakes, which alleviates the stress concentration problems faced by grey cast iron. Civil liberties. Due to their lower aspect ratio, spheroids are relatively short and far from one another, and have a lower cross section vis-a-vis a propagating crack or phonon. Civil law. Graphite separates out much more slowly in this case, so that surface tension has time to form it into spheroidal particles rather than flakes. Civil engineering. Malleable iron starts as a white iron casting, that is then heat treated at about 900 °C. Civil disobedience.

High-chrome white iron alloys allow massive castings (for example, a 10t impeller) to be sand cast, i.e., a high cooling rate is not required, as well as providing impressive abrasion resistance. Civil defense. White cast iron can also be made by using a high percentage of chromium in the iron; Cr is a stong carbide-forming element, so at high enough percentages of chrome, the precipitation of graphite out of the iron is suppressed. Civil death. The resulting casting, called a “chilled casting”, has the benefits of a hard surface and a somewhat tougher interior. Civil aviation. However, rapid cooling can be used to solidify a shell of white cast iron, after which the remainder cools more slowly to form a core of grey cast iron.

It is difficult to cool thick castings fast enough to solidify the melt as white cast iron all the way through. White iron is too brittle for most uses, but with good hardness and abrasion resistance and relatively low cost, it finds use in such applications as balls for rolling-element bearings, the wear surfaces (impeller and volute) of slurry pumps and the teeth of a backhoe's digging bucket. Since carbide makes up a large fraction of the material, white cast iron could reasonably be classified as a cermet. These precipitates inhibit plastic deformation by impeding the movement of dislocations through the ferrite matrix, offering hardness at the expense of toughness.

With a lower silicon content and faster cooling, the carbon in white cast iron precipitates out of the melt as the metastable phase cementite, Fe₃C, rather than graphite. Grey cast iron's high thermal conductivity and specific heat capacity are often exploited to make cast iron cookware. It is also difficult to weld. Easier initiation of cracks can be a drawback once an item is finished, however: grey cast iron has less tensile strength and shock resistance than steel.

The sharp edges of graphite flakes also tend to concentrate stress, allowing cracks to form much more easily, so that material can be removed much more efficiently. All of the properties listed in the paragraph above ease the machining of grey cast iron. In practical terms, this means that cast iron tends to “damp” mechanical vibrations (including sound), which can help machinery to run more smoothly. Since ferrite is so different in this respect (having heavier atoms, bonded much less tightly) phonons tend to scatter at the interface between the two materials.

The exceptionally high speed of sound in graphite gives cast iron a much higher thermal conductivity. Graphite acts as a lubricant, improving wear resistance. The graphite content also offers good corrosion resistance. The metal expands slightly on solidifying as the graphite precipitates, resulting in sharp castings.

This structure has several useful properties. Weak bonding between planes of graphite lead to a high activation energy for growth in that direction, resulting in thin, round flakes. Silicon causes the carbon to rapidly come out of solution as graphite, leaving a matrix of relatively pure, soft iron. Silicon is essential to making of grey cast iron as opposed to white cast iron.

. The color of a fracture surface can be used to identify an alloy: carbide impurities allow cracks to pass straight through, resulting in a smooth, "white" surface, while graphite flakes deflect a passing crack and initiate countless new cracks as the material breaks, resulting in a rough surface that appears grey. Cast iron tends to be brittle, unless the name of the particular alloy suggests otherwise. Since cast iron has nearly this composition, its melting temperature of 1420 to 1470 K is about 300 K lower than the melting point of pure iron.

The iron-carbon eutectic point lies at 1403 kelvins and 4.3 mass % carbon. Other elements are then added to the melt before the final form is produced by casting. Carbon and silicon content are reduced to the desired levels, which may be anywhere from 2% to 3.5% for carbon and 1% to 3% for silicon depending on the application. It is made by remelting pig iron, often along with substantial quantities of scrap iron and scrap steel, and taking various steps to remove undesirable contaminants such as phosphorus and sulfur, which weaken the material.

Cast iron usually refers to grey cast iron, but can mean any of a group of iron-based alloys containing more than 2% carbon (alloys with less carbon are carbon steel by definition).
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