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Brass

For other uses, see Brass (disambiguation).

Brass is the term used for alloys of copper and zinc in a solid solution. Typically it is more than 50% copper and from 5 to 20% zinc[1], in comparison to bronze which is principally an alloy of copper and tin.[2]. Despite this distinction, some types of brasses are called bronzes.


(L-R) Decorative brass paperweight, along with zinc and copper samples

Brass has a yellow colour, somewhat similar to gold. Because of this, and its relative resistance to tarnishing, it is often used as a decoration.

Brass has been known to man since prehistoric times, long before zinc itself was discovered. It was produced by melting copper together with calamine, a zinc ore. During this process, the zinc is extracted from the calamine and instantly mixes with the copper. Pure zinc, on the other hand, is too reactive to be produced by ancient metalworking techniques.

Properties

The malleablity and acoustic properties of brass have made it the metal of choice for brass musical instruments such as the tuba.

In some environments, brasses with higher content of zinc are prone to a selective leaching corrosion known as dezincification. In some territories, plumbing fittings designed to resist dezincification are embossed "CR" (corrosion resistant). A dezincified fitting has the pink appearance of pure copper and will easily crumble, being reduced to a weak sponge-like matrix. Brass is a versatile manufacturing material because of its hardness and workability.

Brass types

  • Admiralty brass contains 30% zinc and 1% tin which inhibits dezincification.
  • Alpha brasses (Prince's metal), with less than 35% zinc, are malleable, can be worked cold, and are used in pressing, forging, or similar. They contain only one phase, with face-centered cubic crystal structure.
  • Alpha-beta brass (Muntz metal), also called duplex brass, is 35-45 % zinc and is suited for hot working. It contains both α and β' phase; the β'-phase is body-centered cubic and is harder and stronger than α. Alpha-beta brasses are usually worked hot.
  • Aluminium brass contains aluminium, which improves its corrosion resistance.
  • Arsenical brass contains an addition of arsenic and frequently aluminium and is used for boiler fireboxes.
  • Beta brasses, with 45-50 % zinc content, can only be worked hot, is harder, stronger, and suitable for casting.
  • Cartridge brass is a 30% zinc brass with good cold working properties.
  • Common brass, or rivet brass, is a 37% zinc brass, cheap and standard for cold working.
  • High brass, contains 65% copper and 35% zinc, has a high tensile strength and is used for springs, screws, rivets.
  • Leaded brass is an alpha-beta brass with addition of lead. It has excellent machinability.
  • Low brass is a copper-zinc alloy containing 20% zinc with a light golden color, excellent ductility and is used for flexible metal hoses and metal bellows.
  • Naval brass, similar to admiralty brass, is a 40% zinc brass and 1% tin.
  • Red brass is an American term for CuZnSn alloy known as gunmetal.
  • White brass contains more than 50 % zinc and is too brittle for general use.
  • Yellow brass is an American term for 33% zinc brass.

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Brass is a versatile manufacturing material because of its hardness and workability. With a properly prepared canvas, the painter will find that each subsequent layer of color glides on in a "buttery" manner, and that with the proper consistency of application (fat over lean technique), a painting entirely devoid of brushstrokes can be readily achieved. A dezincified fitting has the pink appearance of pure copper and will easily crumble, being reduced to a weak sponge-like matrix. Though this may seem an extreme measure to the modern painter, it is crucial if photographic realism is the end goal. In some territories, plumbing fittings designed to resist dezincification are embossed "CR" (corrosion resistant). The final product had little resemblance to fabric, but instead had a glossy, enamel-like finish. In some environments, brasses with higher content of zinc are prone to a selective leaching corrosion known as dezincification. This required a painstaking, months-long process of layering the raw canvas with (usually) lead-white paint, then polishing the surface, and then repeating.

The malleablity and acoustic properties of brass have made it the metal of choice for brass musical instruments such as the tuba. In fact, Renaissance masters took extreme measures to ensure that none of the texture of the canvas came through. . A novice artist often finds it nearly impossible to approach the realism of such classic art, despite skill in applying the paint. Pure zinc, on the other hand, is too reactive to be produced by ancient metalworking techniques. "Modern" techniques take advantage of both the canvas texture as well as those of the paint itself. During this process, the zinc is extracted from the calamine and instantly mixes with the copper. One of the most outstanding differences between modern painting techniques and those of the Flemish and Dutch Masters is in the preparation of the canvas.

It was produced by melting copper together with calamine, a zinc ore. Professional artists who wish to work on canvas usually prepare their own canvas in the traditional manner. Brass has been known to man since prehistoric times, long before zinc itself was discovered. Pre-gessoed canvases on stretchers are also available. Because of this, and its relative resistance to tarnishing, it is often used as a decoration. They are usually used for quick studies. Brass has a yellow colour, somewhat similar to gold. However, these are only available in certain sizes, and are not acid-free, so their lifespan is extremely limited.


. One can also buy small, pre-prepared canvases which are glued to a cardboard backing in the factory and precoated. Despite this distinction, some types of brasses are called bronzes. The considerable price difference, however, prompts many beginners, and even mid-level artists, to choose cotton over linen. Typically it is more than 50% copper and from 5 to 20% zinc[1], in comparison to bronze which is principally an alloy of copper and tin.[2]. Cotton, which stretches more and has an even mechanical weave, is less preferred than linen by the professional artist. Brass is the term used for alloys of copper and zinc in a solid solution. In the early 20th century, cotton came into use.

Yellow brass is an American term for 33% zinc brass. Early canvas was made of linen, a sturdy brownish fabric of considerable strength. White brass contains more than 50 % zinc and is too brittle for general use. This canvas is stretched across a wooden frame called a stretcher, and is coated with gesso before it is to be used (although some modern artists, such as Francis Bacon and Helen Frankenthaler, sometimes paint onto the bare, unprimed canvas). Red brass is an American term for CuZnSn alloy known as gunmetal. Artists usually use small (or sometimes much larger) pieces of canvas as a base for their works of art. Naval brass, similar to admiralty brass, is a 40% zinc brass and 1% tin. The word canvas is derived from the Arabic word for cannabis - hemp was popularly used to make canvas.

Low brass is a copper-zinc alloy containing 20% zinc with a light golden color, excellent ductility and is used for flexible metal hoses and metal bellows. It is also popularly used on fashion handbags. It has excellent machinability. Canvas is an extremely heavy-duty fabric used for making sails, tents, marquees, and other functions where sturdiness is required. Leaded brass is an alpha-beta brass with addition of lead. High brass, contains 65% copper and 35% zinc, has a high tensile strength and is used for springs, screws, rivets.

Common brass, or rivet brass, is a 37% zinc brass, cheap and standard for cold working. Cartridge brass is a 30% zinc brass with good cold working properties. Beta brasses, with 45-50 % zinc content, can only be worked hot, is harder, stronger, and suitable for casting. Arsenical brass contains an addition of arsenic and frequently aluminium and is used for boiler fireboxes.

Aluminium brass contains aluminium, which improves its corrosion resistance. Alpha-beta brasses are usually worked hot. It contains both α and β' phase; the β'-phase is body-centered cubic and is harder and stronger than α. Alpha-beta brass (Muntz metal), also called duplex brass, is 35-45 % zinc and is suited for hot working.

They contain only one phase, with face-centered cubic crystal structure. Alpha brasses (Prince's metal), with less than 35% zinc, are malleable, can be worked cold, and are used in pressing, forging, or similar. Admiralty brass contains 30% zinc and 1% tin which inhibits dezincification.